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Double Valveの製品一覧

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ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

This is a double valve compliant with safety category 4.

One of the important features of the ROSS double valve is that it has a duplex (dual mechanism) design. The ROSS double valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two valve bodies is operated by its own dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, both main valve bodies operate at the same time. The probability of both valve bodies malfunctioning simultaneously in the same cycle is extremely low, ensuring higher safety compared to single valves. Additionally, this product is certified by BG at the highest safety level, Performance Level (PL) 'E'.

  • Other machine tools
  • Double Valve

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"Double Valve" Cross Flow Series

"Double Valve" Cross Flow Series

Contributing to malfunction! A valve with a significantly lower likelihood of malfunction compared to a single valve, ensuring high safety.

One of the important features of the "double valve" is that the valve has a duplex (dual mechanism). This valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two main valve bodies is operated by a dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, both main valve bodies operate at the same time. The "double valve" is much safer than a single valve because the likelihood of both valve bodies malfunctioning simultaneously during the same cycle is extremely low. 【Lineup】 ○ With EP sensor ○ Without EP sensor ○ With pressure switch (PS) sensor For more details, please contact us or download the catalog.

  • valve
  • Double Valve

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Double Valve Cross Flow Series "DM2 Series"

Double Valve Cross Flow Series "DM2 Series"

A valve that allows for the selection of a method that meets your requirements! It is also possible to add additional monitors.

The "Cross Flow Series Double Valve Double" is a current model from ROSS that exhibits minimal decrease in exhaust response time not only during normal operation but also in the event of a failure in one side of the valve body. ROSS's double valve is a normally closed double-acting three-way solenoid valve that incorporates two valve bodies that operate in synchronization. It offers a variety of monitoring/sensor methods, allowing users to select the appropriate method based on their country, region, or specific requirements. It is also possible to add monitoring to existing valves. 【Features】 ○ Excellent responsiveness ○ Wide range of monitoring/sensor methods ○ Series configuration and piping methods ○ Repairable ○ Monitoring function For more details, please contact us or download the catalog.

  • valve
  • Double Valve

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External monitor type safety air pressure shut-off/exhaust double valve M35 series

External monitor type safety air pressure shut-off/exhaust double valve M35 series

In mechanical safety and control safety, the weight of pneumatic solenoid valves is significant, as they are a crucial part connecting the control system and the operating section.

The M35 series valves are designed for safe and redundant valve operation with external monitoring. The valves are configured in a redundant, 3/2 poppet specification and feature the comprehensive functionality of pilot-operated single solenoid, spring return valves. Each single valve in the M35 series is equipped with solid-state pressure sensors. By monitoring both of these sensors during the operation and non-operation of the M35 valves, a diagnostic range of 99% is achieved. The monitoring of these sensors is conducted by an external monitoring system.

  • Pneumatic Equipment
  • Double Valve

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Hydraulic Cut-off & Load Holding Safety Valve "HBH Series"

Hydraulic Cut-off & Load Holding Safety Valve "HBH Series"

Redundant valve for external control! Designed for applications where safe load retention is essential!

We would like to introduce our hydraulic shut-off and load-holding safety valve, the 'HBH Series.' In the event of a loss of supply pressure and/or power, it stops and holds the movement of the cylinder. By introducing a hydraulic double valve, we not only improve machine safety but also standardize hydraulic safety solutions, simplifying complex circuit designs. The test port included in the double valve allows for quicker troubleshooting and reduces machine downtime, enabling improved operational efficiency and cost savings. 【Features】 ■ Maximum flow rate: 145 gal/min (549 l/min) ■ Two body sizes: (D52, D32) ■ Port sizes: 1 1/2” and 2”, Code 62 Flange *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
  • Double Valve

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When labor accidents occur, companies suffer significant damage!

When labor accidents occur, companies suffer significant damage!

I will introduce examples of disaster costs arising from labor accidents.

This document introduces examples of disaster costs arising from occupational accidents. When an occupational accident occurs, there are not only financial losses but also various issues such as a decline in corporate image, employee turnover, and decreased retention rates. Safety management to prevent accidents is related to various benefits for the company, so it is essential to pay careful attention and not neglect it. [Contents] ■ Direct costs paid to the victims ■ Indirect costs, which often exceed direct costs ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

  • valve
  • Double Valve

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[Information] Tips for "Establishing Safety" through Machinery. What is the Safety Category?

[Information] Tips for "Establishing Safety" through Machinery. What is the Safety Category?

Introduction to "safety categories" related to machine control systems and machine safety management.

This document introduces the management of machine safety along with the "safety categories," which are closely related to the machine control system. Safety categories are important indicators for ensuring safety through machine control. By implementing and operating machines with high-level safety categories, it is possible to create a workplace that does not rely on human safety management. [Contents] ■ Overview of the "safety categories" that assess how safe a machine is - Safety Category 1 - Safety Category 2 - Safety Category 3 - Safety Category 4 ■ Reference sites *For more details, please refer to the materials on our company website or feel free to contact us. https://rossasia.co.jp/column/

  • valve
  • Double Valve

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[Information] The first step in learning about safety. What are the global safety standards?

[Information] The first step in learning about safety. What are the global safety standards?

We will introduce the system of international standards such as ISO standards and IEC standards.

This document introduces the system of international standards such as ISO standards and IEC standards. As international safety standards for machinery and systems, there are ISO standards and IEC standards. These two standards target different fields; in the industrial sector, ISO standards pertain to mechanical systems, while IEC standards relate to electrical systems. Additionally, ISO/IEC Guide 51 divides ISO and IEC standards into three levels, allowing for a combination that can accommodate various products. [Contents] ■ International standards: ISO standards and IEC standards ■ Three standards in ISO/IEC Guide 51 - A standards - B standards ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

  • valve
  • Double Valve

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[Information] Aiming to reduce power consumption by introducing pulse blow.

[Information] Aiming to reduce power consumption by introducing pulse blow.

Introducing the role of "pulse blow," which is expected to significantly improve efficiency, and its relationship with electricity.

This document introduces the role of air blow in factories, its relationship with electricity, and the "pulse blow" method, which is expected to significantly improve efficiency. While air blow contributes to enhancing product quality, did you know that it actually consumes a large amount of electricity during operation? By reviewing and improving air blow systems, you can efficiently reduce the costs associated with electricity consumption. This also leads to energy savings and improvements in product quality. For the smooth operation of your factory, we encourage you to consider the introduction of pulse blow. [Contents] ■ Essential for product manufacturing! The role of air blow and its relationship with electricity ■ Also contributes to product quality improvement! The key points are "pressure" and "timing" - Reduction of air consumption - Improvement of blowing power through intermittent impact *For more details, please refer to the PDF document or feel free to contact us.

  • valve
  • Double Valve

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Improved safety and machine work efficiency! What is "Single Point Lockout"?

Improved safety and machine work efficiency! What is "Single Point Lockout"?

Consolidate multiple lockout points into one to ensure safety and efficiency at the same time! This is an introductory document about single point lockout.

This document introduces single point lockout as an effective means to achieve both safety and cost reduction. Single point lockout refers to the consolidation of multiple lockout points into one, allowing all machines to be stopped with a single lockout/tagout procedure. With this method, lockout/tagout can be completed with minimal time and effort, preventing workers from skipping the process. We encourage you to consider implementing this to enhance safety and efficiency in machine operations. [Contents] ■ Lockout/tagout to prevent human error ■ Single point lockout to further enhance safety efficiently ■ Reference sites *For more details, please refer to the PDF document or feel free to contact us.

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  • Double Valve

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What is MTTF, which represents the lifespan of a product?

What is MTTF, which represents the lifespan of a product?

A key point in selecting safety-related products! Introduction to MTTF (Mean Time to Failure).

This document introduces MTTF (Mean Time to Failure), which represents the lifespan of a product. Since MTTF is used for products that cannot be repaired, it has the same meaning as the so-called average lifespan. Generally, the larger the MTTF value, the longer the product can be used stably over time. [Contents] ■ What is MTTF, the indicator of product lifespan? ■ MTBF is used for repairable products ■ Common issues with MTTF and MTBF: the discrepancy between theoretical values and actual experience ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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  • Double Valve

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[Information] The optical safety device was activated, but...

[Information] The optical safety device was activated, but...

Are optical safety devices sufficient for safety measures? Even if the safety device operates normally, it is the valve that controls the "pneumatic energy."

Scene content: The operator was unable to set the workpiece properly due to carelessness. There is an optical safety device, so even if the neighboring operator adjusts the workpiece by hand, the machine should stop... The 'valve' controls the rise and fall of the pneumatic cylinder. If the valve fails, even if the safety device operates, the air cannot be switched, and the cylinder will not stop.

  • Other safety equipment
  • Double Valve

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With a double valve, you can avoid being "pinched" even if a failure occurs.

With a double valve, you can avoid being "pinched" even if a failure occurs.

Even if the valve fails, the cylinder will rise. The valve body inside the valve is doubled.

Scene content The cylinder control valve has been changed to a "double valve." At this time, if the return position of the cylinder is set to the "upper end," even if one side of the double valve fails, the functioning side of the valve body will operate to return the cylinder to the set position. By doubling the pneumatic energy control (double valve configuration) and using an optical safety device, we can avoid accidents involving workers being caught.

  • Other safety equipment
  • Double Valve

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[Information] Approaching "unexpected" without sound...

[Information] Approaching "unexpected" without sound...

Please be sure to include oil and pneumatic pressure in the machinery safety cycle. The solenoid valve is part of the safety-related parts of the control system (SRP/CS).

Scene content: While the machine operator opened the interlocked door to change the mold and was cleaning the mold, the moving mold, which was supposed to stop due to the interlock mechanism, slowly and quietly moved towards him without him noticing. By the time the machine operator realized this... as a result, he suffered severe injuries, having a part of his body caught and severed by the mold.

  • Other safety equipment
  • Double Valve

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[Data] Ensuring safety through the redundant structure of 2-channel systems.

[Data] Ensuring safety through the redundant structure of 2-channel systems.

The HBB (Hydraulic Shut-off & Tank Return Valve) from ROSS is designed to handle not only single failures (such as failure of one side of the valve body) but also...

Content of the scene: A solenoid valve (power control element) was installed to ensure safety through a redundant structure and cross-checking (mutual monitoring) in a dual-channel system. Therefore, even in a situation where one valve body was broken and could not shut off the hydraulic pressure, the other valve body operated normally, shutting off the hydraulic pressure and returning it to the tank, allowing the operator to safely complete the mold change.

  • Other safety equipment
  • Double Valve

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CC4 High Control Reliability Double Valve for Cylinder Stop and Load Holding

CC4 High Control Reliability Double Valve for Cylinder Stop and Load Holding

The CC4 series cylinder safety intermediate stop valve is a pneumatic valve with redundancy, featuring an externally monitored 4-way, 3-position (closed center) design.

Features & Benefits: • Closed center valve function - Complete control of double-acting cylinders (including inching function and load holding function) • Redundant control via position feedback - Can be compliant with Category 4/PL e when used with appropriate safety controls • External monitoring type - Enables complete safety control and feedback monitoring of the cylinder control circuit • Intermediate position sensing - For detecting safe closed center positions • ROSS poppet technology - High-speed operation, high reliability, contamination resistance, surface sealing, low friction • Solenoid LED indicator - Assists in troubleshooting

  • Other safety equipment
  • Double Valve

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New Material Clogging Complete Solution "AirSweep"

New Material Clogging Complete Solution "AirSweep"

Using compressed air, completely solve bridge and rat-hole problems in the hopper! More than half of the companies in the S&P 500 have adopted AirSweep!

Many manufacturers store and retrieve various substances in containers such as hoppers, but due to the shape of the hopper and the nature of the substances, a clogging issue known as bridging occurs near the outlet. Currently, equipment such as air knockers and air vibrators are used to strike or shake the hopper, but while the noise is loud, the effectiveness is limited, resulting in workers having to regularly (or when a clog occurs) go to the site and hit the hopper with hammers or sticks. The completely new proposal that uses compressed air to fully resolve issues like bridging and rat-holing is AirSweep. Examples of resolved substances: aluminum, coal, copper, diatomaceous earth, gypsum, iron ore, limestone, magnetite, phosphates, shale, soda ash, activated carbon, adipic acid, aluminum chloride, boric acid, chlorine, herbicides, hydrated lime, iron oxide, polyacrylamide, titanium dioxide, zinc, animal feed, brewing grains, cocoa, coffee, corn, wheat, hops, salt, edamame, spices, sugar, starch, acetate, cement, chalk, cork, detergents, fertilizers, fly ash, pharmaceuticals, plastics, polymer resins, wax flakes, wood chips, etc.

  • Pneumatic Equipment
  • Double Valve

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New Powder Clogging Solution "AIRSWEEP"

New Powder Clogging Solution "AIRSWEEP"

Using compressed air or gas at 0.5 to 0.7 MPa! It can solve clogging problems that could not be resolved with a knocker or vibrator.

"AIRSWEEP" is a new method for completely controlling the first-in, first-out flow of powder and resolving blockages. With a kit available, it can be easily installed from the outside of the container. It lifts the powder along the walls of the container using compressed air. A typical system consists of an AirSweep nozzle, solenoid valve, controller, air tank, etc., and the compressed air (gas) usage is only 0.28m3/min. 【Features】 ■ Easy installation from the outside of the container with an available kit ■ Specially shaped nozzle (patented) ■ Composed of AirSweep nozzle, solenoid valve, controller, air tank, etc. ■ The compressed air (gas) usage of a typical system is only 0.28m3/min ■ Uses compressed air or gas at 0.5 to 0.7Mpa *For more details, please refer to the PDF document or feel free to contact us.

  • Pneumatic Equipment
  • Double Valve

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[Case Study] Resolving Coal Blockages with AIRSWEEP

[Case Study] Resolving Coal Blockages with AIRSWEEP

The investment recovery period is only 2 weeks! A case where AIRSWEEP resolved coal blockages.

The Scrubgrass power plant in Venango County, Pennsylvania, generates electricity using a byproduct of mining, known as asphalt waste coal. With advanced environmental control technology, this coal is utilized as a clean energy source. In 2003, the Scrubgrass power plant was facing issues with coal transportation and was seeking solutions to resolve chute blockages. The company installed two "Airweep (model VA-51) units" on the chute leading to the hammer mill. After running continuously during a 12-hour shift, there were no occurrences of chute blockages at all. *For more details, please refer to the PDF document or feel free to contact us.*

  • Emulsifier/Disperser
  • Double Valve

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[A case study] AIRSWEEP received a perfect score of 10 out of 10.

[A case study] AIRSWEEP received a perfect score of 10 out of 10.

Guaranteeing a continuous flow! Here is an introduction to a case where we prevented the product from solidifying.

Many materials used in the food processing industry have high oil and moisture content, making them prone to bridging, sticking to walls, and clogging. The company uses a vacuum conveying system that processes materials at a speed of 6,000 pounds per hour. When materials clog, it wastes time, labor, and materials. Therefore, they introduced six "AirSweep VA-06" units. These products are arranged in pairs at the top, middle, and bottom of the hopper to ensure a continuous flow and prevent the product from clumping. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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[Example] Fly ash dispersion rate at night from 0% to 100%

[Example] Fly ash dispersion rate at night from 0% to 100%

Production increased by 60%! We were able to gain time to perform other tasks.

To manufacture high-quality cement, ready-mix concrete plants often mix fly ash into their products. A concrete company in Pennsylvania had six ready-mix concrete plants but was struggling with bridging issues of fly ash in the containers. Therefore, they installed four "AirSweep units" in one of the fly ash storage containers at the plant. After installation, the fly ash moved very smoothly from the container to the ready-mix trucks, increasing production by 60%. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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[Case Study] One AirSweep solves the problem of sand flow.

[Case Study] One AirSweep solves the problem of sand flow.

The truck was filled without delays or additional work! An example of starting the move as scheduled.

At Service Concrete's ready-mix concrete plant, wet sand was sticking to the container and causing bridging at the top of the pants-leg type outlet, resulting in significant delays in batch processing and filling for transport mixing trucks. To address this, an efficient and effective system was designed, consisting of one "VA-51 AirSweep" directly above the pants-leg outlet, along with an "MCA-45T solenoid valve" and a "CBO 1-12 control box." As a result, it became possible to instantly flow sand as needed. Trucks are filled without delays or additional work and can start moving as scheduled. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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[Case] Resolved a flow issue with old materials from 4 years ago in just 2 weeks.

[Case] Resolved a flow issue with old materials from 4 years ago in just 2 weeks.

Maintaining a smooth flow of adhesive asphalt! Continuing its manufacturing process.

Asphalt is made up of aggregates, sand, and asphalt cement, and these materials tend to become compacted and clumped together in silos. In the asphalt product factory in Mexico, despite the installation of electric vibrators, workers continued to have to either hammer the silos or climb into them to clean them. Therefore, the "AirSweep Model VA-51 Unit" was introduced. As a result, it saved time, energy, and money from maintenance costs and reduced losses from downtime. Additionally, workers were able to work safely and focus on their primary tasks. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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Air Sweep for Material and Powder Clogging Prevention in Hopper Silos

Air Sweep for Material and Powder Clogging Prevention in Hopper Silos

Eliminate manual removal work and address labor accident measures. Solve powder clogging that cannot be resolved with knockers or vibrators. *Video and explanatory materials available.

This solution allows for the bursting of compressed air or inert gas at regular intervals, enabling the compressed air (or inert gas) to penetrate between the container walls and the material, lifting the material away from the walls and stirring it, thereby eliminating ridges and rat holes. By flowing compressed air (or inert gas) along the walls of the container and blowing off the material adhered to the walls, it contributes to the internal cleaning of the container and prevents material contamination between batches. ★ We offer improvement proposals! ★ If you send us the information below, we will provide a "Proposal for Improvement" summarizing product selection and effective installation methods for containers. Please feel free to contact us! L Material name L Container drawings (hand-drawn or punch drawings are acceptable) L Pressure of the air (gas) you can prepare 【Features】 ■ Powerful bursts to disperse materials ■ Sends shock waves along the inner walls of the hopper ■ Lifts and activates stalled materials ■ Breaks the friction between the material and the hopper wall ■ Pulses with a pre-set sequence * For more details, please refer to the PDF document or feel free to contact us.

  • Other powder equipment
  • Emulsifier/Disperser
  • Double Valve

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[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

[Instruction Manual] Raw Material Activation System 'AIRSWEEP'

USDA Approval System! Includes dimensions for mounting couplings, assembly, and disassembly, etc.

This document is the instruction manual for the AIRSWEEP raw material activation system approved by the U.S. Department of Agriculture. It includes an introduction to the system, descriptions of the main equipment, process control and operation, dimensions of the mounting couplings, assembly and disassembly, and more. It is presented clearly with photos and diagrams, so please take a moment to read it. [Contents (excerpt)] ■ Introduction to the system ■ Assembly dimensions ■ Overview of the system ■ Safety information ■ Process description *For more details, please refer to the PDF document or feel free to contact us.

  • Emulsifier/Disperser
  • Double Valve

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Let's compare: Fluidizer VS AirSweep

Let's compare: Fluidizer VS AirSweep

By implementing AirSweep, there are many advantages such as cost reduction, increased production, and prevention of quality deterioration!

This document introduces "Fluidizer" and "AirSweep." While the effective area radius of the "Fluidizer" is small, the "AirSweep" activates the flow of materials with a diameter of up to 2.44m (8 feet) around each nozzle. In addition, we provide a clear comparison of various aspects, including "functionality," "maintenance," and "material control." By implementing "AirSweep," you can enjoy many benefits such as cost reduction, increased production, and prevention of quality degradation. We encourage you to read on. 【Contents】 ■ Functionality ■ Effective Area ■ Maintenance ■ Material Control *For more details, please refer to the PDF document or feel free to contact us.

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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Counterbalance System for Mechanical Stamping Presses

Counterbalance System for Mechanical Stamping Presses

Detailed coverage on topics such as "Justification of the costs of automatic counterbalance systems"!

This document provides a detailed introduction to the "Counterbalance System for Mechanical Stamping Presses." It includes information on the "Press Counterbalance Cycle," "ROSS Automatic Counterbalance System," and "Justification of Costs for Automatic Counterbalance Systems." Please take a moment to read it. 【Contents】 ■ Press Counterbalance Cycle ■ ROSS Automatic Counterbalance System ■ Press Counterbalance System ■ Justification of Costs for Automatic Counterbalance Systems *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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[Data] High Control Reliability Solenoid Valve for Clutch/Brake System

[Data] High Control Reliability Solenoid Valve for Clutch/Brake System

Detailed information on the control reliability of press clutch/brake systems!

This document presents information about the "High Control Reliability Solenoid Valve for Mechanical Stamping Press Clutch/Brake Systems." When operating and controlling pneumatic clutches or brake devices in mechanical power presses, it is common and often essential to use double valves with high control reliability. ROSS Controls has been a global leader in the development of double valves and safety valves for over 50 years. Our philosophy is to provide self-monitoring, standalone Category 4 PL e safety devices for press clutch and brake systems, and we promise to continue delivering advanced products with the highest durability in the industry. We invite you to read it. *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Design of Air Pressure Lockout/Tagout (LOTO) System

Design of Air Pressure Lockout/Tagout (LOTO) System

Publication on the design of an air pressure lockout/tagout (LOTO) system based on the announced safety standards!

The Lockout Tagout (LOTO) system is an important procedure to protect employees from hazards while operating, servicing, inspecting, and maintaining machinery and facilities. There are four main concerns to address in order to ensure employee safety and increase the likelihood that procedures are followed during pneumatic lockout. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Simplifying lockout procedures ■ Time taken to reach a safe state for the machinery ■ Verification of a safe state ■ Safely restoring pneumatic pressure *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

"Notes on safety" and "services and maintenance" are included!

This document is the instruction manual for our high-reliability double valve 'MCSE Series' used for safe exhaust (release) control. It includes information on "Prerequisites for Using This Product," as well as "Assembly and Installation," "Care and Maintenance," and "Specifications." Important information is provided to safely and properly assemble and test the product, so please take the time to read it. [Contents (Partial)] ■ About This Document ■ Safety Precautions ■ Product Identification ■ Prerequisites for Using This Product ■ Package Contents *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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